
MOCAP, Inc.
13100 Manchester Rd.
St. Louis, MO 63131
USA
Email
314-543-4000 phone
314-543-4111 fax
800-633-6775
International Call:
001-314-543-4000
Patent # 5,936,187
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Sample Policy
Industry Studies
Blasting and explosives industry studies have
proven that containing (holding in) the explosive gases and energy within the
rock mass for milliseconds (ms) longer than normal blasting methods, will
increase rock fragmentation, as well as reduce stemming ejection, air blast
and fly rock. However, more often than not, increases in rock fragmentation and
reductions in air blast and fly rock, are not visible to the naked eye.
The best way to measure increased fragmentation
and improved blast performance is a statistical analysis (see our DBA Consulting
Study - Spring 2002). The next best way to measure is to simply monitor the
tangible and intangible down stream costs and effects associated with
overall blast performance and productivity. (Please
review our complete studies.)
Our Policy
MOCAP WILL SUPPLY UP TO 250 PIECES IN STOCK BOX QUANTITIES AT 50% DISCOUNT FROM THE 250 PIECE PRICE WITH CUSTOMER PAYING FREIGHT. THIS OFFER IS ONLY GOOD FOR NEW PROSPECTS.
We suggest two blasts with and without VARI-STEM, while
alternating the shots for an average comparison. Once increased fragmentation is
proven, the quarry or blaster can test stemming height reduction using VARI-STEM
to control oversized cap rock boulders. MOCAP would prefer not to supply VARI-STEM
for split (½ and ½) shots because of inconsistent rock structures, and because
we believe this is not a fair way to evaluate overall plug performance.
Measuring and Quantifying VARI-STEM
We recommend you measure the performance of our
plugs by filming each blast with a high-speed camera and by monitoring
the tangible and intangible downstream costs and affects. The high-speed camera
will allow you to view the blast in milliseconds looking at such things as -
vertical and horizontal swell, face swell, stemming ejection, etc. The downstream cost and effect monitoring of VARI-STEM allows you to address the
questions below.
MOCAP would prefer that videotape
not be
used as the only analysis tool. Videotape can only provide a quick view of
the air blast. Although videotape is better than simply eye-balling, it
does not permit a slowed down millisecond review of the blast. Remember
millisecond (ms) delays in containment result in increased fragmentation (per both MOCAP
and industry studies).
Questions to ask when monitoring the tangible
and intangible benefits of VARI-STEM are:
- Has your oversized rock (cap rock) pile been
reduced and become smaller?
- Are you spending less time and labor on secondary breakage (drop balls,
hydraulic hammers)?
- Are you processing more blasted rock through your primary and secondary
crushers?
- Has crusher maintenance and downtime been reduced?
- Are crusher wear parts
lasting longer?
- Have your electrical costs reduced?
- Have your air blast and fly rock incidents
decreased?
- Are you getting fewer blast complaints from your neighbors and community?
If after testing VARI-STEM in several full
production blasts, you can answer Yes to any of the questions
above, then VARI-STEM is doing its job of:
- Lowering your downstream costs
- Improving your blast performance and safety
- Improving your productivity
- Increasing your rock fragmentation
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